Why Manufacturing Cost of the Strip Bar Cutting Screen so High?
First, let’s take a look at the cutting process and customization process of LCD long-strip screens:
1. Customers provide customization requirements: According to the customization requirements provided by customers, including: usage scenarios, display size, configuration parameters, functional requirements, usage environment, brightness requirements, installation methods and other detailed information, it will become an important factor in determining the customization quality of LCD long-strip screens.
2. Selection and size ratio of LCD long-strip screens:
According to the information provided by the customer, understand the manufacturing process and internal logic circuit of the LCD screen, and confirm whether the selected LCD screen is suitable for cutting, and finally select the appropriate LCD long-strip screen.
3. LCD long-strip screen cutting design and production:
After understanding customer needs, arrange structural engineers to draw and design, determine the cutting size and shape of the LCD long-strip screen, and start production after customer confirmation.
4. LCD long-strip screen tearing:
Tear off the polarizer on the glass surface on the designed drawing, and then cut it. This step requires professional operation, because the glass is very thin and fragile, and improper operation may cause the glass to break or damage.
5. Sealing of LCD long strip screen: Sealing should be done immediately after cutting to prevent air from entering the LCD glass and causing leakage. The accuracy and quality of the sealing are crucial to the final display effect of the strip screen.
6. Modification of LCD long strip screen circuit and assembly: During the cutting process, some lines may be cut off, requiring professional instruments and line engineers to re-arrange the lines. The assembly process has high requirements, because all accessories are customized according to the proportion, and improper assembly may cause problems such as broken screens, black screens and leakage.
7. LCD long screen debugging and testing: After assembly, the long LCD screen is debugged and tested to check the display effect, brightness, contrast and other parameters to ensure that the product achieves the best use effect after leaving the factory.
8. LCD long screen quality inspection: The LCD long screen is quality inspected, including appearance inspection, functional testing, reliability testing, etc., to ensure that the LCD long screen meets the design requirements and market standards.
9. LCD long screen packaging and delivery: After the quality inspection, the LCD long screen is properly packaged to ensure safety during transportation and installation, and finally shipped to customers or dealers.
In addition to the complex cutting process and customization process, the production difficulty of the strip LCD cutting screen is also relatively large.
At present, the market demand for each size is not too large, and the application field is very wide. It cannot be mass-produced, and the loss of cutting excess parts is also relatively large, resulting in high labor costs and material costs!
The appearance of long strip and strip LCD screens mainly includes specially customized long strip white models, which are mainly used in hospitals, banks and other fields. There are also long strip black models used in embedded products!
Zhongyou Touch Display Co., Ltd. is a national high-tech enterprise that has been deeply involved in the display electronic products industry for many years. In the years of deep digging of LCD long strip screens, it has accumulated rich experience in product research and development, production, installation and maintenance, and cutting customization. And let the integration and intersection of multiple technologies make display products have a huge improvement in display effects, intelligence, reliability and other aspects. Use advanced display technology to help users solve display solutions!
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